Application
examples
Introduction of High Pressure Pump
In 1896, (one of the founders of Mercedes-Benz, Mercedes) proposed the flat engine, also known as boxer engine, is now widely used by the world's leading car manufacturers. In 2015, SABIO Taiwan which specializes in research and development of high-pressure pump proposed flat pump and received the world advanced national patent.
It has been adopted by Mercedes-Benz, Porsche, and Subaru, for which Mercedes-Benz has been awarded a patent for its invention.
In 2015, SABIO's flat pump was awarded the IDA World Invention Patent, which can be used in high-pressure fluid transfer/industrial cleaning/gardening/metal processing high pressure water discharge, etc. It is currently being tested for use in automobile brakes. The use of high-pressure pump is like a turbo engine, which can instantly increase the power and improve efficiency. The high-pressure pump can work continuously for 3000 hours and the output pressure can be up to 70 bar, which is the best in the pumping industrial.
IDA Design Award Silver Medal
After 10 years of research and development and self-production of flat piston high pressure pump as the heart of the high pressure system, SABIO has mastered the core technology, may we have your pleasure to refer our awards and honours.
Two main design concepts of SABIO high pressure pump
A
Opposed-four cylinders pressurized interlocking device:
B
Self-lubricating device of oil room
Under 3000-hour continuous operation, the system temperature rise can be controlled in 25°C. The continued high quality and high effectiveness makes the operation without any trouble.
Our Customers
- Manufacturers of domestic and foreign machine tool builder.
- Domestic and foreign middle-sized and large-sized metal machining company.
- Dealers of domestic and foreign hydraulic components.
New Product
Invention – Flat pump
The high pressure coolant cutting technology has been applied in CNC industry for over 30 years, and recently many industrial companies witness that high pressure can bring:
- Increased tool life
- Removed chip efficiency
- Faster cutting speed and feed
FAQS
The principle of high-pressure pump
Global patent opposed-four cylinders piston high pressure pump with eccentric shaft power-saving movement. The maximum operating pressure can reach 120 Bar. Equipped with self-lubricating oil engine room, and the bearing can operate continuously without generating heat, this is the best embodiment of Industry 4.0.
The excellent pump design provides the most convenient service system, using SABIO’s accessory package and referring to the five-minute video, the maintenance of modular water seal and check valve can be completed by yourself in an hour.
*Suitable field: High pressure liquid conveying/ industrial cleaning/ gardening/ metalworking high pressure outlet
Features
1
Housing – unibody aluminum alloys produced by gravity casting method, using five-axis machine tool to machine the house at once and thus the precision is better than others.
2
Front cover – link with mechanic room, forged aluminum alloys which possesses excellent rigidity.
3
Self-lubricating systematic oil injection tube – Global patent self-lubricating system which can let the bearing operating continuously without generating heat. This is the best embodiment of Industry 4.0.
4
Pressurized room – forged aluminum alloys retaining plate which possesses outstanding rigidity.
5
Eccentric shaft – two-segment eccentric, liquid pressurization/ oil pumping of self-lubricating system can be finished by the same shaft.
6
Plungers – Ceramic composite material which is anti-oxidation and well durability.
7
Water seal – multi-layer element, modular design with aluminum alloys bushing and easy to assemble and disassemble.
8
Check valve – high/ low pressure check valve, modular design, and plastic base and easy to assemble and disassemble.
Main Structure
Principles of design
The world first flat pressurized linkage device
Achievement
Save 25% of the electricity
Reduce vibration and noise
Stable actuating
Stable actuating
Opposed-four cylinders design of mechanic room, the first to produce linkage device to connect between opposed paired plungers. Eccentric shaft pushes one plunger to do water pressurization process, and thru linkage device to drive the plunger on the other end returning to original position. Break through the tradition – the set pattern of using spring will cause elastic fatigue easily.
Reduce vibration and noise
As utilize the linkage device can obtain the effect of dynamic output balance, there is almost no kinetic energy loss, and the vibration and the noise are reduced hugely.
Save 25% of the electricity
All operation efficiency is the top among the equivalent products. It can save 25% of the electricity.
The world first oil chamber forced self-lubrication device: 3000 hours of continuous operation
2 main design concepts of SABIO high pressure pump
A First of the world – Opposed-four cylinders pressurized interlocking device:
Opposed-four cylinders design of mechanic room, the first to produce linkage device to connect between opposed paired plungers. Eccentric shaft pushes one plunger to do water pressurization process, and thru linkage device to drive the plunger on the other end returning to original position. Break through the tradition – the set pattern of using spring will cause elastic fatigue easily.
As utilize the linkage device can obtain the effect of dynamic output balance, there is almost no kinetic energy loss, and the vibration and the noise are reduced hugely. All operation efficiency is the top among the equivalent products. It can save 25% of the electricity.
Opposed-four cylinders design of mechanic room, the first to produce linkage device to connect between opposed paired plungers. Eccentric shaft pushes one plunger to do water pressurization process, and thru linkage device to drive the plunger on the other end returning to original position. Break through the tradition – the set pattern of using spring will cause elastic fatigue easily.
As utilize the linkage device can obtain the effect of dynamic output balance, there is almost no kinetic energy loss, and the vibration and the noise are reduced hugely. All operation efficiency is the top among the equivalent products. It can save 25% of the electricity.
B First of the world – Self-lubricating device of oil room:
The oil tank of mechanic room uses the power of eccentric shaft itself to drive the oil absorbing pressurized conveying rod, so the lubricant is forcedly injected into the central oil duct of the eccentric shaft, and then the lubricant is circulated from oil outlet to eccentric output surface and oil tank. Break through the technical obstacle that the traditional eccentric output surface will throw lubricant away and cause insufficient lubrication. This breakthrough can let gadgets attain comprehensive lubrication, increase and extend the smoothness and service life of mechanic operation. Under 3000-hour continuous operation, the system temperature rise can be controlled in 25°C. The continued high quality and high effectiveness makes the operation without any trouble.
The oil tank of mechanic room uses the power of eccentric shaft itself to drive the oil absorbing pressurized conveying rod, so the lubricant is forcedly injected into the central oil duct of the eccentric shaft, and then the lubricant is circulated from oil outlet to eccentric output surface and oil tank. Break through the technical obstacle that the traditional eccentric output surface will throw lubricant away and cause insufficient lubrication. This breakthrough can let gadgets attain comprehensive lubrication, increase and extend the smoothness and service life of mechanic operation. Under 3000-hour continuous operation, the system temperature rise can be controlled in 25°C. The continued high quality and high effectiveness makes the operation without any trouble.